True Position Calculator

Category: Various Measurements/Units
- September 10, 2025
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True Position Calculator

Calculate true position tolerances and deviations for machining and quality control. This calculator helps engineers, machinists, and quality inspectors understand geometric dimensioning and tolerancing (GD&T) true position requirements.

Feature Information

Diameter for holes/pins, width for slots/tabs
Tolerance zone diameter from drawing

Nominal (Theoretical) Position

Actual (Measured) Position

Measured diameter/width of feature
±tolerance on feature size

Calculation Method

Advanced Settings

CMM or measurement system uncertainty

True Position Theory and GD&T

True Position is a geometric tolerance that defines the allowable variation in the location of a feature from its exact theoretical position. It's one of the most important concepts in Geometric Dimensioning and Tolerancing (GD&T).

Key Concepts
  • True Position: The theoretically exact location of a feature as defined by basic dimensions
  • Tolerance Zone: A cylindrical zone within which the feature axis must lie
  • Material Condition Modifiers: MMC, LMC, and RFS affect how tolerance is applied
  • Bonus Tolerance: Additional tolerance gained when feature departs from MMC
  • Datum Reference Frame: The coordinate system from which true position is measured
Mathematical Formulas
  • True Position Deviation: TP = 2 × √((X_actual - X_nominal)² + (Y_actual - Y_nominal)²)
  • Radial Deviation: R = √((ΔX)² + (ΔY)²)
  • Bonus Tolerance: Bonus = |Feature_Size - MMC_Size|
  • Available Tolerance: Total = Specified + Bonus (when MMC applies)
  • Angular Deviation: θ = arctan(ΔY/ΔX)
Applications
  • Machining: Ensuring holes and features are properly located
  • Assembly: Guaranteeing parts will fit together correctly
  • Inspection: Verifying manufactured parts meet design requirements
  • Quality Control: Statistical process control and capability studies
  • Fixture Design: Creating tooling and holding fixtures

Disclaimer: This calculator provides estimates based on standard GD&T principles and formulas. Actual inspection results may vary depending on measurement methods, environmental conditions, and part geometry. Always refer to applicable engineering standards (ASME Y14.5, ISO 1101) and consult with qualified engineers for critical applications.

What Is the True Position Calculator?

The True Position Calculator is a precision-focused tool designed to help engineers, machinists, and quality inspectors evaluate the accuracy of manufactured features—such as holes, pins, slots, or tabs—relative to their ideal location on a part. It uses standard formulas from Geometric Dimensioning and Tolerancing (GD&T) to determine how far a measured feature deviates from its theoretical centre.

True Position Deviation Formula:
TP = 2 × √((Xactual − Xnominal)² + (Yactual − Ynominal)²)

Why Use This Calculator?

Accurate feature placement is essential in industries where mechanical fit, alignment, and tolerancing are critical. This calculator streamlines GD&T analysis by:

  • Providing immediate feedback on whether a feature meets specified tolerances
  • Helping identify manufacturing or measurement issues early
  • Visualising deviations and tolerance zones graphically
  • Including advanced support for patterns, composite tolerances, and unit conversions

Key Features

  • Supports different feature types: holes, pins, slots, tabs, and patterns
  • Handles both metric (mm) and imperial (inch) units using an integrated unit conversion tool
  • Offers calculation modes for single features, feature patterns, and composite tolerance analysis
  • Provides bonus tolerance calculations when MMC or LMC applies
  • Includes detailed pass/fail reporting, GD&T interpretation, and visualisation charts

How to Use the Calculator

  1. Select the feature type (e.g., Circular Hole or Pin)
  2. Enter feature size and tolerance as defined in your drawing
  3. Specify nominal (design) position in X and Y
  4. Input actual (measured) position and size values
  5. Choose material condition (MMC, LMC, or RFS)
  6. Optionally, enable bonus tolerance and advanced uncertainty settings
  7. Click “Calculate True Position” to view results

Understanding the Results

Once calculated, you’ll see the true position deviation in your selected unit, compared against the allowable tolerance. Colour-coded visual charts help identify if the part is within acceptable limits. The tool also explains any bonus tolerance applied due to size variations, and shows key process capability indicators (Cp and Cpk).

How This Calculator Helps

  • Improves inspection accuracy and documentation for manufacturing teams
  • Simplifies GD&T analysis for both experienced users and newcomers
  • Supports better decision-making in quality assurance and fixture design
  • Acts as a conversion helper when switching between inches and millimetres
  • Complements Other tools like angle conversion tools and value converters

Frequently Asked Questions (FAQ)

What is "true position"?

It is the exact theoretical location of a feature, such as a hole, on a part. This calculator determines how far the actual location deviates from this ideal position.

How is true position calculated?

It uses the standard GD&T formula for two-dimensional deviation, which involves calculating the distance between actual and nominal coordinates, then doubling it to get the diameter of the deviation zone.

What’s the benefit of bonus tolerance?

If the actual feature is smaller (for holes) or larger (for pins) than its maximum material condition, additional tolerance can be gained—this is called bonus tolerance.

Can I use inches and millimetres?

Yes. The calculator acts as a measurement converter and automatically handles quick unit conversions between mm and inches for all inputs and outputs.

What if I’m checking multiple features or patterns?

Use the pattern or composite mode options to analyse groups of features and their collective or individual tolerance requirements.

Related Calculators and Tools

While this tool focuses on GD&T and position accuracy, you might also benefit from other measurement and conversion tools, such as:

Whether you're in manufacturing, inspection, or design, the True Position Calculator helps you work with greater precision and confidence.